ABB DCS Engineer

Executive Decision LLC

ABB DCS Engineer

Brooklyn, NY
Full Time
Paid
  • Responsibilities

    Job description:

    Position Overview

    We are seeking a Senior SCADA Engineer with deep ABB DCS experience to support the design, integration, commissioning, and sustainment of mission-critical industrial control systems. This role requires hands-on expertise with ABB System 800xA, strong control systems fundamentals, and experience operating in live, regulated, brownfield environments (e.g., water/wastewater, utilities, power, or heavy industry).

    The ideal candidate is technically strong, operationally disciplined, and understands that system stability, governance, and collaboration with operations are as important as engineering excellence.

    Key ResponsibilitiesABB DCS / SCADA Engineering

    Design, configure, and maintain ABB System 800xA–based control and SCADA systems

    Develop, modify, and troubleshoot control logic on ABB AC 800M controllers

    Configure and support S800 / S900 I/O, remote I/O, and fieldbus integrations

    Build and maintain operator graphics, alarms, and trends within 800xA

    Support system upgrades, expansions, and lifecycle management activities

    Integration & Data Systems

    Integrate ABB DCS with enterprise SCADA, HMI, and historian platforms

    Support OPC DA / OPC UA communications

    Integrate with OSIsoft / AVEVA PI System (interfaces, data quality, reliability)

    Ensure proper separation of control, supervisory, and enterprise data layers

    Participate in architecture discussions to ensure scalable, supportable designs

    Commissioning & Operations Support

    Participate in FAT / SAT, loop checks, and field commissioning

    Support live plant cutovers, phased migrations, and parallel operations

    Provide post-startup stabilization and on-call operational support as required

    Work directly with operators and maintenance staff during commissioning and troubleshooting

    Alarm Management & HMI Standards

    Implement and support alarm management practices (ISA-18.2 / EEMUA-191 aligned)

    Support alarm rationalization and performance monitoring

    Apply high-performance HMI principles and client graphic standards

    Assist with development and enforcement of SCADA/HMI standards

    Governance, Documentation & Change Control

    Develop and maintain:

    Control narratives

    Loop diagrams and I/O documentation

    As-built drawings and configuration records

    Follow formal Management of Change (MOC) and configuration control processes

    Ensure all system changes are authorized, documented, tested, and approved

    Support audits and compliance reviews as required

    Required Qualifications (Must-Have)

    7+ years of hands-on industrial control systems experience

    5+ years of direct experience with ABB System 800xA

    Demonstrated expertise with:

    AC 800M controllers

    S800 / S900 I/O

    ABB control logic (FBD, ST, SFC)

    Strong understanding of:

    Process control fundamentals

    PID control and tuning

    Interlocks, permissives, and safety concepts

    Experience working in live, 24x7 operational environments

    Ability to troubleshoot complex control and SCADA issues under pressure

    Preferred / Differentiating Qualifications

    Experience in water/wastewater, utilities, power generation, or municipal infrastructure

    Brownfield modernization and phased cutover experience

    OSIsoft / AVEVA PI System integration experience

    Familiarity with OT cybersecurity concepts (IEC 62443, role-based access)

    Experience coordinating with IT, cybersecurity, and SOC teams

    ABB certifications (800xA, AC 800M, or equivalent)

    Soft Skills & Professional Expectations

    Strong communication skills with operators, engineers, and leadership

    Demonstrated respect for plant ownership and operational authority

    Ability to work collaboratively in multi-vendor, multi-stakeholder environments

    Disciplined approach to change management — no unauthorized changes

    Comfortable explaining complex technical topics to non-technical stakeholders

    Job Types: Full-time, Contract

    Experience:

    Industrial control systems: 7 years (Required)

    ABB System 800xA: 5 years (Required)

    Water/wastewater, utilities, power generation: 3 years (Preferred)

    OSIsoft / AVEVA PI System integration: 3 years (Preferred)

    Work Location: Hybrid remote in Brooklyn, NY 11239

    Flexible work from home options available.