Automation & Controls Engineer

Zina's Fine Foods

Automation & Controls Engineer

South Plainfield, NJ
Full Time
Paid
  • Responsibilities

    Benefits:

    401(k)

    401(k) matching

    Employee discounts

    Free food & snacks

    Paid time off

    Zina's Fine Foods is a growing refrigerated food manufacturer producing ready-to-eat salads, side dishes, and prepared meals for national and regional retailers.

    We are hiring an Automation & Controls Engineer to own the design, performance, and reliability of our automated production systems. This is an engineering role with real decision-making authority. You will determine how our lines are configured, which equipment we buy, how it is programmed, and how we get more out of it. You will direct installation and commissioning work, and you will set the technical standards our maintenance team follows.

    This is a first shift, salaried position based on-site in South Plainfield, NJ. Experience in food manufacturing, particularly refrigerated, RTE, dairy, or similar sanitary and regulated environments, is strongly preferred.

    Core Responsibilities

    Control System Engineering and Design

    Design, develop, and modify PLC control programs for production equipment using ladder logic and structured text on Allen Bradley and Siemens platforms

    Determine control architecture and integration approach for new lines, including PLC, VFD, HMI, servo, sensor, and network topology decisions

    Evaluate and select automation technologies, and develop technical specifications for equipment purchases

    Define machine parameter standards by product and SKU, and establish the operating windows that govern throughput, giveaway, and quality

    Analysis and Problem Resolution

    Investigate recurring faults and downtime events, determine root cause, and design corrective solutions rather than applying temporary fixes

    Analyze line performance data to identify constraints and develop engineering solutions to eliminate them

    Exercise independent judgment in diagnosing complex failures across control, electrical, mechanical, pneumatic, and hydraulic systems

    Make real-time decisions on whether equipment is fit to run, requires intervention, or must be taken out of service

    Project Leadership and Commissioning

    Plan and direct the installation and commissioning of new and used production equipment, including scope definition, sequencing, contractor coordination, and acceptance criteria

    Assess and bring used-market equipment into service, including evaluating machines prior to purchase, reverse engineering undocumented PLC programs, reconstructing missing documentation, and validating safety and performance where no service history exists

    Serve as technical authority for OEM and vendor engagement, including overseas manufacturers, on specification, support, and escalation

    Approve equipment for release to production based on functional and safety verification

    Technical Direction and Training

    Provide technical direction to maintenance staff and production supervisors on automated systems

    Develop the training curriculum and technical documentation used by operators and maintenance technicians, including SOPs, settings sheets, and changeover standards

    Establish and enforce standards for PLC program version control, backup, and as-built documentation

    Advise leadership on automation strategy, capital planning, and where investment will produce the greatest return

    Compliance

    Ensure automation systems meet electrical safety, lockout/tagout, and machine guarding requirements

    Ensure equipment design and maintenance practices support GMP, HACCP, and SQF requirements

    Qualifications

    Bachelor's degree in Electrical Engineering, Mechanical Engineering, Mechatronics, Controls, or a related technical field, or equivalent demonstrated engineering experience

    Five or more years designing, programming, and troubleshooting industrial control systems

    Demonstrated expertise with Allen Bradley and Siemens PLC platforms

    Experience leading equipment commissioning projects from specification through production release

    Proficiency with VFDs, servo systems, HMIs, and industrial networks.

    Ability to read, interpret, and produce electrical schematics, mechanical drawings, and process flow diagrams

    Demonstrated ability to work independently and exercise engineering judgment without direct supervision

    Valid driver's license

    Strongly Preferred

    Experience in food manufacturing or another sanitary, regulated production environment

    Familiarity with washdown-rated equipment and enclosures, NEMA 4X or IP69K, and sanitary design principles

    Experience with packaging and processing equipment such as multihead weighers, flow wrappers, fillers and depositors, labelers, checkweighers, metal detectors, cookers, and coolers

    Experience evaluating and commissioning used or auction-purchased equipment without OEM support

    Spanish language proficiency

    Work Environment

    This position is based on the production floor and in the plant engineering office. The role requires presence in refrigerated, wet, and warm production areas, and occasional off-hours availability during commissioning projects and critical equipment events.