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Order Fulfillment Professional - II

Lear Corporation

Order Fulfillment Professional - II

Selma, AL
Full Time
Paid
  • Responsibilities

    PREVENTIVE MAINTENANCE PROCEDURES

    • Ensures failure modes addressed are appropriate.
    • Performs cost/benefit analysis to set correct frequency of task (s).

     

    JOB PLANS AND JOB PLAN LIBRARY

    • Ensures that all assets in the EMP have a job plan on file (both proactive and reactive).

     

    BILL OF MATERIALS

    • Supports the Maintenance Supervisor and Store with availability simulation to verify stores adjustments.
    • Alerts stores function when stocking modifications are warranted based on usage and failure analysis.

     

    ENGINEERED MAINTENANCE STRATEGY

    • Responsible for changes to the Equipment Maintenance Plan based on analysis of asset failure data.
    • Alerts stores to changes in stocking levels to match changes in task frequency.

     

    OUTAGE/TURN AROUND PLANNING

    • Ensures use of Condition Monitoring is information included in turn-around the master plan decision making process.

     

    EQUIPMENT MODIFICATION

    • Assist Maintenance Supervisor with reliability analysis of proposed equipment modifications
    • Makes specific recommendations to improve machinery performance and reliability based on analysis of process and failure data.

     

    PARTS STANDARDIZATIONS

    • Assists Maintenance Supervisor with reliability analysis of proposed changes.

     

    MRO ADJUSTMENTS

    • Responsible for analysis of spares usage and failure data to determine proper stocking levels based on failure data, usage and simulation modeling of the Engineered Maintenance Strategy.

     

    PDM/NDT

    • Develops and manages the PdM/NDT process for the purpose of the early identification and elimination of asset defects.
    • 2nd tier resource for technical assistance
    • Responsible for alarm management.

     

    CMMS

    • Responsible to perform statistical analysis on machinery failure data and work order closing codes to determine whether adjustments to the Engineered Maintenance Strategy are warranted
    • Responsible for the development of (failure) codes for the WO system.

     

    ASSET TEST PROCEDURES (RETURN TO SERVICE)

    • Develops specific procedures for verification of an assets fitness for return to service
    • Verifies return-to-service procedures were performed.

     

     

    FAILURE INVESTIGATION RCA & RCFA

    • LEADS THE ROOT CAUSE ANALYSIS EFFORT AS A PART OF A PROACTIVE STRATEGY.

    • Leads the Root Cause Analysis effort for sporadic failures (typically uses Logic Tree incident analysis).

    • Develops specific operational procedure changes to help mitigate future system failures.

    • Catalogues and databases the RCA/RCFSA results and subsequent items.

    • Analyzes plant wide failure data and downtime scenarios to calculate relevant trigger points for RCFA.

     

    TECHNICAL SUPPORT OF DAILY MAINTENANCE EFFORT

    • PROVIDES TECHNICAL ASSISTANCE TO MAINTENANCE SUPERVISORS, PLANNERS AND CRAFTS PERSONNEL IN THE FORM OF SPECIFIC, TECHNICAL DATA ON SYSTEM CONFIGURATION AND PERFORMANCE.

     

     

    ASSET HIERARCHY AND TECHNICAL SPECIFICATIONS

    • Responsible for the design of the plant asset hierarchy.

     

    CRITICALITY ANALYSIS

    • Responsible for the design and management of the asset criticality database and the failure modes criticality database.

     

    METRICS

    • Develops and utilizes specific metrics for the process, system, asset and component reliability.

    MATERIALS MANAGEMENT

    • Develops the preventive maintenance strategy for the stored spares.
    • Develops a testing strategy incoming new and rebuilt spares.
    • Develops a testing strategy for OEM testing compliance.

     

    RELIABILITY CENTERED DESIGN

    • APPLIES RELIABILITY ANALYSIS METHODS TO NEW DESIGNS TO DETERMINE THE PROCESS, SYSTEM, ASSET AND COMPONENT RELIABILITY.

    • Determines single-point failures.

    • Reviews and/or develops commissioning procedures for new system, asset and component design.

    • Reviews and/or develops strategies for OEM warranty issues and claims.

    • Reviews and/or develops machinery modification plans to deal with single-point failure scenarios.

    • Develops specific maintenance and operational start-up procedures for new installations.

    • Responsible to develop/review new equipment purchase specifications for reliability and maintainability.

     

     

    OPERATIONAL RELIABILITY

    • USES RELIABILITY ANALYSIS TOOLS TO DETERMINE OPERATIONAL RELIABILITY OF SYSTEMS, ASSETS AND COMPONENTS.

    • Helps determine the QA/QC test points and procedures to maximize operational reliability.

    • Aides in the development of alarms designed to determine and verify acceptable operations.

    • Develop assessment activities centered on operability and performance optimization.

    • Develops operator care tasks as a part of the Equipment Maintenance Strategy.

     

     

    RELIABILITY ECONOMICS

    • Responsible for performing quantitative analysis on new projects/strategies and determining project/strategies viability based on corporate values and standards.

     

    TECHNICAL TRAINING

    • Analyzes process and/or failure data to determine the need for improved craft skills
    • Identifies/conducts/arranges technical training for PdM/NDT personnel.

    Conducts/arranges general reliability training for all plant personnel.

    Required Skills Required Experience

    PREFERRED QUALIFICATIONS AND EDUCATION

    • BACHELOR’S DEGREE IN RELATED FIELD OR FIVE YEARS PLANT ENGINEERING MANAGEMENT EXPERIENCE IN A FOAM MANUFACTURING ENVIRONMENT.

    • Experience with Polyurethane Foam Processing.

    • Working knowledge of budgets and financial statements..

     

     

  • Qualifications

    EDUCATION:

    • High School diploma or equivalent
    • Registered or Certified Medical Assistant preferred
    • BLS Certification preferred

    ADDITIONAL KNOWLEDGE, SKILLS AND ABILITIES:

    • Ability to work efficiently in a fast paced environment
    • Ability to work weekends and holidays
  • Industry
    Manufacturing