Composites Application Engineer

Position Summary:

The Composites Application Engineer is responsible for process development and product support for various applications in composite and additive manufacturing technologies. Areas of focus include Automated Fiber Placement (AFP), Automated Tape Laying (ATL), large-scale thermoplastic and metal 3D printing, and automated inspection systems. The role includes researching and optimizing processes, supporting sales efforts, training users, qualifying machines, and assisting in software development related to composite manufacturing.

Employment Type: Full time-salary

Key Responsibilities:

• Review and analyze customer part manufacturing requirements

• Develop and optimize complete manufacturing processes

• Research and test alternative manufacturing techniques

• Provide training to internal teams and customers

• Support projects from proposal through installation and production

• Generate technical reports for both internal and external use

• Visit customer and partner sites to implement systems and resolve production issues under pressure or with short notice

• Maintain regular attendance at the designated facility

• Work overtime and off-shift hours as needed

Qualifications:

• CAD experience, preferably with CATIA, SolidWorks, or ProE

• Proficiency with Microsoft Office (Word, Excel, Outlook, PowerPoint)

• Excellent verbal, written, and interpersonal communication skills

• Professional demeanor and appearance

• Travel Less then 10%

Education Requirements:

• Bachelor’s degree in Mechanical, Industrial, Aerospace Engineering, or a related technical field

Preferred Skills:

• Experience with programming languages such as C/C++ and Python

• Understanding of NC programming and ability to interpret NC files

• Background in large-scale additive manufacturing and composites processes (e.g., 3D printing, Automated Fiber Printing)

• Familiarity with running and programming large machine tools or robotic platforms

Location & Compensation:

• Location: Rockford, IL

• Compensation: $81,000 - $143,000 Based on experience and qualifications

About Lean Synergy: Lean Synergy Solutions is a Veteran-owned & operated recruiting firm dedicated to aligning top-tier talent with high-impact roles across diverse industries. Our team, composed of experienced military professionals and industry specialists, brings a mission-driven approach to workforce solutions. With a specialized focus on placing skilled change management professionals, we help organizations navigate transformation with precision. We are committed to supporting transitioning service members, veterans, military spouses and civilian professionals by providing access to meaningful, long-term career opportunities that drive success for government, public and private sector clients.