Job Description:
The Residential Operations GAF Continuous Improvement Engineer is responsible for supporting the integration of continuous improvement in the plant operations at a specific plant or multiple plants.
Responsible and accountable for continuous improvement and efficiencies across the plant’s products, systems, operations and processes. This position reports directly to the Plant Manager. The ideal candidate will have a solid lean and/or six sigma background with the ability to coach, train and drive these projects within the plant.
Responsibilities will include but not be limited to:
Lead the implementation of lean principles to drive results (Safety, Quality, Customer Delivery, Cost Management) in a fast-paced manufacturing environment.
This is a change agent role meaning it is accountable for achieving results by implementing lean manufacturing methods through influence, facilitation, coaching, and mentoring the production and support teams (without any direct authority).
Create a culture of continuous improvement by engaging people in improving the business.
Developing the site team through hands-on improvement projects combined with relevant training in all manufacturing, support, and administrative functions.
Measure and report progress to the site team and Plant Manager. Ensuring that improvement projects and training are consistent with GAF Business Systems standards and sustained over time. Advertising the plant team’s successes to upper management and ensuring credit is given at the lowest level possible in the organization.
Conduct gap assessments and ensure conformance to requirements of GAF Business Systems standards.
Develop programs for quality improvements and actively promotes Continuous Improvement
Present, facilitates and leads assigned process improvement events (Kaizen)
Train and develop staff competencies in basic and advanced problem solving methodologies
Collaborate with cross-organizational manufacturing management teams to ensure appropriate participation and support.
Education and Requirements:
A Bachelors Degree, preferably in Engineering, or the equivalent of 5+ years in a leadership role in manufacturing
Experience in implementing continuous improvements and improvement systems is a plus
Experience in supporting logistics, supply chain and 3rd party outsourcing and application of industrial systems management (IE methods) are a plus
Excellent leadership, organizational and follow-up skills
Strong problem solving, team building, planning and decision making skills
Driven and able to influence others through leadership, teaching, and hands-on demonstrations of Lean principles and practices
Able to communicate effectively through all facets of the organization
Positive influencing, encouraging, and motivating others to get results
Effective presentation and group facilitation skills are required
Proficient in developing Google Sheets, Slides, etc
Knowledgeable of bills of material, inventory methods, and purchasing strategies
Solid understanding of quality systems (data management, lab/test equipment calibrationmanagement, sampling and test plans, nonconformance/disposition, supplier management, CAPA, auditing)
Ability to work independently, manage through others and maintain schedules and deadlines
We believe our employees are our greatest resource. We offer competitive salary, benefits, 401k, and vacation packages for all full time permanent positions. We are proud to be an equal opportunity workplace and GAF, Standard Logistics, SGI, and Siplast are proud to be affirmative action employers. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity, or Veteran status. If you have a disability or special need that requires accommodation, please let us know. If applying for positions in the U.S., must be eligible to work in the U.S. without need for employer sponsored visa (work permit).
GAF is North America’s largest roofing manufacturer with plants strategically located across the U.S. GAF is part of the largest roofing and waterproofing business in the world.