Controls Engineer - Industrial Engineering - Base Salary to 130k/year - Verona, WI
Verona, WI
Full Time
Paid
Responsibilities
Controls Engineer - Industrial Engineering - Base Salary to 130k/year - Verona, WI
AllSearch Recruiting has a client in Verona, WI looking for a Controls Engineer (internally titled Instrumentation and Controls Engineer) in the Verona, WI area. This organization designs and builds complex R&D and production systems, including controls, equipment, and full facilities. The team has earned “Top Workplace” recognition for consecutive years, driven by a collaborative, engineering-led culture. The Controls Engineer will join a team of 5–10 controls engineers delivering instrumentation and controls solutions across industrial and process projects. The Controls Engineer owns design through startup, including PLC/HMI programming, system integration, and onsite commissioning.
Responsibilities:
Develop and review control system architecture, P&IDs, flow diagrams, and control sequences across 3–8 concurrent projects
Conduct risk and hazard analyses for systems operating in test cell and industrial environments
Build project tools including instrument indexes, BOMs, and responsibility matrices
Create and review electrical schematics and control panel layouts using AutoCAD Electrical
Program and integrate PLCs and HMIs (Allen Bradley, Siemens, GE, Wago)
Execute system testing in-house and at customer sites, validating performance against design specs
Lead I/O checkout, instrumentation calibration, and PID loop tuning
Support startup and commissioning, including troubleshooting and validation
Develop contractor scope documents and wire schedules for installation phases
Travel 25–40% (national) for design reviews, installation oversight, and commissioning
Qualifications:
Bachelor’s degree in Electrical Engineering
5+ years of PLC system design, programming, and field startup experience
5+ years of ladder logic programming
Experience with AutoCAD Electrical for schematic development
Background in engine test cell controls or similar high-complexity environments
Ability to create and interpret P&IDs
Experience managing multiple projects with shifting scope and deadlines