Position Title: Engineer 4, AME Controls
Reports To: Technology Manager, Elyria Ohio
Date Last Revised: October 05, 2020
POSITION SUMMARY:
Performs basic professional manufacturing engineering assignments in the field of controls engineering supporting the development of new manufacturing assembly lines. Applies standard engineering techniques, analyses, procedures and criteria in specific situations. Produces and correlates data. Recognizes discrepancies in results. Investigate problems, identify optimal solutions, and makes changes as required to satisfy project and product requirements.
Independently evaluates problems or opportunities, initiates required activities, identifies solutions, and applies standard engineering analysis tools to evaluate and select solutions. May direct or coordinate the work of designers, technicians, vendors and others who assist in specific assignments. Supports the development of other Controls Engineers, both in Elyria and in the manufacturing
facilities.
Position is based out of the Bendix Monterrey facility but duties will require physical presence in our Acuna facility on a regular basis.
ESSENTIAL FUNCTIONS:
- Controls and tester specialist for organization.
- Support new product launches with respect to control systems and test stand development and function.
- Convert engineering test specifications to plant floor manufacturing test requirements.
- Support plant operations in the selection and installation of machine control devices for safety.
- Liaison between IT department and shop floor systems.
- Documentation of ladder logic and other related programs.
- Support vendor development of PC-based control systems for testers and other equipment requiring fast response times.
- Lead the development and maintenance of a controls system plan for all new equipment and existing equipment upgrades.
- Maintain inventory of PLC control systems and develop a 5-year strategy around development of systems and maintenance of systems. Include input into the capital forecast.
- Support equipment vendor activity from concept through installation; including RFQ, equipment design reviews, and runoffs.
- Support manufacturing and operations input into the product development process, including manufacturing feasibility reviews and PFMEA development.
- Provide expertise and support to Manufacturing Engineering personnel on major product changes and operations improvements projects.
- Lead the development of standards for machine PLC’s and electrical controls.
- Lead the development of robotic assembly and logistics systems design.
- When necessary, create and touch up robotic programs to support new process development.
- Mentor and train site technicians and engineers and Level 1 and 2 AME Controls Engineers.
- Active in Engineering societies (IEEE, SME, or SAE, e.g.) outside of Bendix preferred.
- Occasionally leading entire project / programs beyond just focusing on the Controls Systems support role
KNOWLEDGE:
- Proven experience with PC based control systems as well as panel views, testing equipment, bar coding, etc.
- Strong manufacturing engineering background, with an understanding of process control systems (Allen Bradley and Siemens experience required).
- National Instruments Labview experience preferred.
- Proven experience with Data acquisition systems
- Strong technical background in regulation, machine safety, and controls safety
- Strong analytical tools – prefer six sigma trained or equivalent
- Working knowledge of machine automation and assembly systems integration
- Experience with industrial vision systems
- Proficient knowledge of automotive component quality system requirements, including in-process and final test techniques for assembly processes
- In-depth understanding of Lean manufacturing principles
- In-depth understanding of Failure Mode and Effects Analysis process
- Experience developing pneumatic test systems preferred
- Manufacturing IT Concepts and Databases
- Expert knowledge in OHSA, ANSI, and other applicable Standards as it applies to Machine Control and Safety
QUALIFICATIONS AND EXPERIENCE:
- 10+ year’s experience in engineering related discipline.
- Experience with PLC- based and PC- based control systems. This includes developing HMI screens, testing equipment, bar coding, electronic torque controls, etc.
- Technical Skills - Strong engineering background in manufacturing with an understanding process control systems (Allen Bradley & Siemens).
- Experience with developing pneumatic systems.
- Experience with Data acquisition systems, database development, and the management of data stored.
- Excellent oral and written communication skills.
- Teamwork - Able to work in a diverse work group and in diverse work cultures as well as independently
- Leadership - Able to lead others by earning their respect.
- Project Management Skills - Organized management approach.
- Able to set priorities, identify risks and opportunities.
- A balanced approach to cost -Vs- effectiveness and productivity.
- Proficient in Microsoft office products
- Must act with sense of urgency and be able to energize others to work the same to achieve organizational goals/objectives
EDUCATION:
- Bachelor's degree in a related engineering discipline
- Master's degree preferred.
- Formalized training in business finance a plus.
- Formalized training in statistical techniques.
- Project/Program management (PMI certification preferred).
POSITION REQUIREMENTS:
Ability to travel Globally. Travel will be 50% - 70% to support equipment development, installation and production.
THE DEMANDS DESCRIBED HERE ARE REPRESENTATIVE OF THOSE THAT MUST BE MET BY AN EMPLOYEE TO SUCCESSFULLY PERFORM THE ESSENTIAL FUNCTIONS OF THIS JOB. REASONABLE ACCOMMODATIONS MAY BE MADE TO ENABLE INDIVIDUALS WITH DISABILITIES TO PERFORM THE ESSENTIAL FUNCTIONS.
Required Skills
Required Experience