Paint Automation Specialist/ Robot Programmer

Sapience Automation Llc

Paint Automation Specialist/ Robot Programmer

Charleston, SC
Full Time
Paid
  • Responsibilities

    Benefits:

    401(k)

    401(k) matching

    Competitive salary

    Dental insurance

    Health insurance

    Opportunity for advancement

    Training & development

    Vision insurance

    Company Overview Sapience Automation, a reputable provider of turnkey solutions for industrial automation, specializes in serving diverse industries such as automotive, medical, aviation, building products, general industrial, domestic appliances, and food. Headquartered in Charleston, South Carolina, Sapience is committed to fostering long-term customer relationships by consistently delivering excellence through its skilled workforce, standardized processes, and passion for innovation. The company values transparency, continuous learning, and a strong sense of responsibility and accountability. With a successful track record of executing numerous global projects, Sapience attributes its achievements to its exceptional team, adherence to industry standards, and unwavering commitment to excellence. Competitive compensation packages are offered to qualified candidates.

    Role: Industrial Paint Automation Specialist / Robot Programmer

    Position Summary

    As an Industrial Paint Automation Specialist at Sapience, you will be responsible for developing, optimizing, and commissioning robotic paint systems with a strong focus on process performance, finish quality, and efficiency. This role blends robot programming, paint process engineering, and system integration to deliver high-performance automated finishing solutions.

    Key Responsibilities

    1. Paint Robot Programming & Process Development

    Develop and optimize robot programs specifically for spray painting and coating applications

    Program paint paths including:

    Gun orientation and distance control

    Overlap strategies and pattern control

    Edge coverage and complex geometry handling

    Configure and tune:

    Atomization parameters

    Flow rates and pressure settings

    Electrostatic settings (if applicable)

    Optimize for:

    Transfer efficiency

    Film build consistency

    Cycle time vs quality balance

    1. Paint Process Engineering

    Develop and validate paint processes including:

    Spray patterns and coverage strategies

    Coating thickness targets

    Multi-pass and multi-layer applications

    Conduct spray trials and document results

    Troubleshoot defects such as:

    Runs, sags, dry spray, orange peel, poor adhesion

    Define and document process recipes and standards

    1. System Integration (Paint + Controls + Fluid Delivery)

    Integrate robots with:

    Paint delivery systems (pumps, regulators, color change systems)

    PLCs and HMIs

    Safety systems and interlocks

    Work closely with Controls Engineers to:

    Map I/O and process signals

    Implement recipe management

    Enable operator adjustments via HMI

    1. Simulation, Layout, and Tooling Support

    Utilize robot simulation tools to:

    Validate reach and coverage

    Optimize robot placement and cycle time

    Collaborate with mechanical engineering on:

    EOAT (spray guns, bell applicators, brackets)

    Fixture and part presentation design

    Validate accessibility for maintenance and cleaning

    1. Testing, Commissioning & Optimization

    Lead and execute:

    Factory Acceptance Testing (FAT)

    Spray trials and validation runs

    Commission systems on-site including:

    Final process tuning

    Debugging and optimization

    Serve as technical lead for paint process performance at customer sites

    1. Documentation & Standards Development

    Develop:

    Paint process setup sheets

    Spray parameter documentation

    Robot program standards for paint applications

    Support internal standardization efforts for:

    Paint programming methods

    Process validation procedures

    1. Customer Training & Support

    Train customers on:

    Robot operation for paint systems

    Process adjustments and troubleshooting

    Provide guidance on:

    Maintenance of paint equipment

    Best practices for consistent coating quality

    Qualifications

    Required

    Experience with industrial robot programming (FANUC preferred, especially paint platforms)

    Hands-on experience with automated paint or coating systems

    Strong understanding of:

    Spray application fundamentals

    Fluid delivery systems

    Coating quality requirements

    Familiarity with PLC-controlled systems and industrial automation environments

    Ability to troubleshoot both robot motion and process-related issues

    Preferred

    Experience with FANUC PaintTool or equivalent platforms (ABB, etc.)

    Knowledge of:

    Electrostatic spray systems

    Bell and rotary atomizers

    Experience conducting:

    Spray trials

    Transfer efficiency studies

    Familiarity with vision systems for paint applications (optional but valuable)

    Key Traits for Success

    Strong process mindset (not just programming)

    Detail-oriented with a focus on finish quality

    Ability to balance speed vs quality vs material usage

    Comfortable working hands-on in production environments

    Effective communicator with both customers and internal teams

    Feel free to reach out if you need further assistance or have any other requests! Phone: (843) 999-0750 Email: sheryl.myc@sapienceautomation.com