JOB TITLE: Foam in Place (FIP) Injection Molding Engineer **
DEPARTMENT:** Engineering **
SHIFT:** 1st (7:30 am – 4:00 pm)

Position Summary : The FIP Injection Molding Engineer role is critical in developing, optimizing, and supporting foam-in-place injection molding processes for automotive components. The ideal candidate will bring technical expertise in materials, process engineering, and equipment performance to ensure high-quality production, process efficiency, and continuous improvement.

Qualifications (Knowledge, Skills, and Abilities):

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Chemical Engineering, or a related field.
• 3+ years of experience in foam-in-place or injection molding processes, preferably in the automotive industry.
• Strong understanding of polymer materials, mold validation, and process control.
• Proficiency in CAD software (e.g., SolidWorks, AutoCAD) and data analysis tools (e.g., Minitab, Excel).
• Familiarity with automotive quality systems and standards (e.g., APQP, PPAP, IATF 16949).
• Excellent problem-solving, communication, and project management skills.
• Ability to work in a fast-paced, collaborative environment.

Primary Position responsibilities:

• Develop and optimize foam-in-place injection molding processes to stabilize cycle times, reduce waste, and enhance product quality.
• Provide engineering support for production teams, including troubleshooting complex process issues and implementing corrective actions.
• Collaborate with tooling engineers and suppliers to validate molds, fixtures, and auxiliary equipment.
• Evaluate and specify foam materials and resins; work with suppliers to qualify new materials and ensure compatibility with process requirements.
• Use statistical tools (e.g., SPC, DOE, Six Sigma) to analyze process data and drive continuous improvement initiatives.
• Develop and maintain detailed process documentation, including work instructions, PFMEAs, control plans, and validation protocols.
• Work closely with quality and production teams to ensure manufacturability and compliance with automotive standards (e.g., IATF 16949).
• Lead or support engineering projects, including new product launches, equipment upgrades, and process transfers.

Essential Job Requirements:

• Monitor and analyze production data to identify trends and areas for improvement.
• Support production teams with technical guidance and troubleshooting.
• Conduct root cause analysis for process deviations and implement corrective actions.
• Coordinate with maintenance and automation teams to ensure equipment reliability.
• Maintain engineering documentation and update process standards as needed.

Physical demands and work environment:

The physical demands and work environment characteristics described here are representative of those that must be met by an associate to successfully perform the essential functions of this position. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

IND3