Scope:
We are seeking a Process Engineer with a strong background in casting or other metal manufacturing processes to join our dynamic on-site team. The ideal candidate will have 4+ years of process engineering experience in a related industrial environment and be capable of driving process improvements, ensuring product quality, and collaborating cross-functionally with production, quality, and R&D teams.

Responsibilities:

• Develop, optimize, and monitor manufacturing processes related to metal casting and/or direct chill casting.

• Lead root cause analysis and implement corrective actions to resolve process issues.

• Analyze data to identify trends, inefficiencies, and opportunities for continuous improvement.

• Collaborate cross-functionally with operations, quality, maintenance, and engineering teams to achieve production goals.

• Design and implement process improvements to enhance quality, throughput, and cost-efficiency.

• Document standard operating procedures (SOPs), work instructions, and process specifications.

• Participate in or lead Lean Six Sigma initiatives and continuous improvement projects.

• Support equipment installation, commissioning, and validation activities.

• Ensure compliance with safety, environmental, and quality regulations and standards.

Qualifications:

• Bachelor’s degree in Engineering (Mechanical, Materials, Manufacturing, or related field).

• Minimum 4 years of process engineering experience in casting, direct chill casting, or metal manufacturing.

• Demonstrated ability to work independently and as part of a cross-functional team.

• Strong attention to detail with excellent organizational and multitasking skills.

• Effective verbal and written communication skills.

• Proven track record of driving process improvements and delivering measurable results.

• Lean Six Sigma Green or Black Belt certification (preferred). 

• ASQ/CQE certification (preferred). 

• Experience with statistical process control (SPC) and failure modes and effects analysis (FMEA).

• Proficiency in CAD and manufacturing software tools (e.g., SolidWorks, AutoCAD, Minitab).