Job Description
Ulbrich Shaped Wire has a full-time, non-remote opportunity for a _Process and Manufacturing Engineer _at our Ulbrich Shaped Wired facility in North Haven, CT. This position will report to the Plant Manager.
The _ Process and Manufacturing Engineer_ provides technical support on quality issues by conducting root cause analysis and recommending corrective actions. This position will partner with maintenance and manufacturing on developing continuous improvement projects.
** ESSENTIAL DUTIES AND RESPONSIBILITIES:**
(The essential duties and responsibilities listed below are not all encompassing. Other duties and responsibilities may be assigned consistent with business requirements.)
- Observes current conditions and identifies challenges at work centers by collaborating with maintenance and manufacturing to develop continuous improvement projects which require engineering involvement from concept to implementation.
- Works with team members to develop detailed work instructions to support processes.
- Participates and leads USW Lean activities (Kaizen/A3/TPM Events).
- Provides technical expertise in all facets of the USW manufacturing process, including productivity, safety, quality and 5S housekeeping.
- Identifies the need for new manufacturing equipment by conducting: ROI calculations; net payback analysis; the review of contract/terms for machine qualification; and qualifying potential equipment builders as well as third party vendors (i.e. electrical/HVAC/plumbing/data network services, structural professional engineers, industrial rigging/crane/floor trenching contractor services).
- Interfaces with customers, vendors, in-house sales and manufacturing staff on quality issues, by conducting root cause analysis and developing corrective action.
- Maintains and provides CAD layouts of the existing and newly located equipment in the plant.
- Coordinate with manufacturing potential machine downtime and scheduling challenges while maintaining the original equipment installation target date.
- Provide technical expertise on processes related to the rolling industry including industrial cleaning technology; wire straightening; and inline/offline gaging for Shaped Wire metrology/measurement.
- Provide support to areas outside of the Engineering area including procurement, quality assurance, maintenance, and production.
- SAS for IoT (Statistical analysis Systems) implementation for process and quality improvement as well as machine predictive maintenance.