Senior Mechanical Engineer – Automated Machines

Are you an experienced mechanical design engineer ready to lead complex automation projects from concept through customer acceptance? Our client is seeking a Senior Mechanical Engineer to drive the mechanical development of high-precision custom equipment used in advanced manufacturing environments. This is a hands-on, high-impact role where you’ll collaborate across teams to solve technical challenges and bring innovative solutions to life.

Key Responsibilities:

• Lead mechanical design efforts for custom automated systems from initial concept through installation and customer follow-up
• Create 3D models and detailed drawings of complex mechanical assemblies using SolidWorks (preferred)
• Develop and maintain accurate Bills of Materials (BOMs) for all mechanical components
• Analyze tolerance stack-ups, stress, loading, and adjust designs to ensure manufacturability and long-term reliability
• Guide the selection of reliable, cost-effective components and coordinate with purchasing for procurement
• Provide hands-on support on the shop floor to verify fit, function, and design intent
• Collaborate with electrical/control engineers on integrated automation solutions
• Support machine build, debug, testing, and customer acceptance
• Coordinate peer reviews, drawing checks, and redline revisions to ensure design accuracy
• Develop cost estimates and design concepts during early project phases
• Engage with customers to understand project goals, technical requirements, and timelines
• Ensure mechanical solutions meet performance goals including cycle time, durability, and compliance

Required Skills & Qualifications:

• Bachelor’s or Master’s degree in Mechanical Engineering (BSME or MSME required)
• Minimum of 7 years of experience in machine design, ideally for custom or high-precision automation systems
• Expertise in 3D CAD modeling and drafting (SolidWorks preferred), including GD&T application
• Strong understanding of pneumatics, standard automation components (conveyors, indexing, pick & place, etc.), and metrology systems
• Familiarity with feedback and control systems, as well as special processes such as dispensing, laser welding, and thermal processing
• Strong problem-solving abilities and willingness to be actively involved from design to installation
• Excellent communication, time management, and collaboration skills
• U.S. citizenship or permanent residency required due to ITAR compliance

Work Environment & Physical Requirements:

• Onsite role in a professional office and manufacturing environment
• Regular presence required on the shop floor for assembly support and verification
• Must be able to climb ladders, work in confined spaces, and lift up to 50 lbs occasionally
• Must be able to wear required PPE and work around high-noise equipment

Why You Should Apply:

• Work on industry-leading automation projects from the ground up
• Collaborate with a multidisciplinary engineering team and be involved in full-lifecycle product development
• Competitive compensation and full benefits
• Opportunities for technical leadership and project ownership
• Be part of a company that values engineering excellence, innovation, and hands-on execution

Ready to take on your next challenge as a Senior Mechanical Engineer? Apply today and help shape the future of advanced automation.

To comply with some state laws, the annual base salary range for this position has been provided. The range given is broad and should be considered as a guideline only. Our client will consider a candidate’s work experience, education/training, key skills, the salaries of current employees in similar roles, and other factors when extending an offer.