Company Overview

We are a leading manufacturer of world-class finishing and deburring machinery, committed to innovation in industrial automation. Our team collaborates to develop advanced solutions that optimize performance and integrate cutting-edge technologies, fostering an environment where engineers can drive meaningful advancements.

Job Summary

As a Senior Controls Engineer, you will lead the design, development, and implementation of sophisticated control systems for our machinery. This hands-on role involves automating processes, integrating electrical, mechanical, and software elements, and spearheading Industry 4.0 initiatives. Ideal for a collaborative innovator passionate about enhancing system efficiency and solving complex challenges in industrial settings.

Key Responsibilities

• Design and develop electrical and pneumatic control systems for sanding machines, ensuring compliance with company standards and customer needs.
• Program PLCs and HMIs, including operator interfaces, tailored to machine functions and performance goals.
• Demonstrate expertise in UL508A standards for control panel design and safety.
• Partner with mechanical engineers to incorporate hardware sensing and feedback mechanisms.
• Lead system integration, including architecture planning and troubleshooting.
• Assist field service teams with diagnostics and resolution of control system issues.
• Implement Industry 4.0 technologies to improve automation, data collection, and productivity.
• Support on-site machine startups, testing, and commissioning when required.
• Mentor and lead a team of Controls Engineers.

Required Qualifications

• Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, or a related field.
• At least 5 years of experience in industrial controls engineering.
• Minimum 1 year of experience leading controls engineering professionals.
• Proficiency in PLC programming (e.g., Allen-Bradley, Siemens) and HMI development.
• Solid knowledge of electrical schematics, pneumatic systems, and machine automation.
• Experience with AutoCAD Electrical and/or SolidWorks Electrical.
• Familiarity with networking protocols, sensors, and industrial communication systems.
• Background in developing custom products across various industries.
• Understanding of Industry 4.0 principles, including IoT integration and data analytics.
• Strong problem-solving, communication, and project management abilities.

Preferred Qualifications

• Experience in the metal finishing or sanding equipment sector.
• Knowledge of robotics, vision systems, or advanced motion control.
• Proven ability to lead cross-functional teams and guide junior engineers.

Physical Requirements

• Ability to sit, stand, and move between workstations for prolonged periods.
• Manual dexterity for operating computers, tools, and testing equipment.
• Visual acuity for inspecting wiring, screens, and components, including close-up work and color differentiation.
• Capacity to occasionally lift and carry items up to 25 pounds.
• Adherence to safety protocols in manufacturing and industrial settings.
• Willingness for occasional travel to customer sites or project locations.

Compensation and Benefits

• Competitive base salary up to $130,000, plus a comprehensive benefits package.
• Opportunities for professional growth and career progression.
• A collaborative, innovative workplace with access to state-of-the-art technologies.
• The chance to engage in exciting, impactful projects daily.

Location

must be located in or around Maple Grove Minnesota. This role may involve occasional travel to customer sites, with flexibility based on project needs.