Staff BMS Hardware Verification Engineer

Santa Clara, CA - Relocation Assistance Provided

The Company

Our client is an innovative aerospace company designing, building, and manufacturing state-of-the-art electric air vehicles capable of transporting passengers. They are rapidly growing their team to successfully deliver next generation transportation systems.

The Job

In the Staff BMS HW Verification Engineer role, you will lead the end-to-end verification and validation of high-voltage Battery Management System (BMS) electronics — ensuring that the hardware, sensing, and control circuitry meet the stringent safety, reliability, and certification standards required for electric vertical takeoff and landing (eVTOL) aircraft. You will develop and execute hardware verification plans, design and automate test setups, perform environmental and functional qualification, and generate the certification evidence needed to demonstrate compliance with FAA and industry standards such as DO-160G, DO-254, and ARP4754A. Your work will directly enable the certification and safe operation of the Company's battery systems powering the next generation of sustainable urban air mobility.

• Lead the verification and validation (V&V) activities for the Battery Management System (BMS) electronics used in high-voltage battery packs.
• Develop comprehensive hardware verification plans, test procedures, and traceability matrices aligned with system and certification requirements (DO-160G, DO-254, ARP4754A).
• Define test methodologies for environmental, functional, and safety verification of BMS printed circuit board assemblies (PCBAs) and associated sensing electronics.
• Collaborate with systems, design, and certification engineering teams to derive verification requirements from system design documentation and certification plans.
• Design, build, and automate hardware test setups, including instrumentation, data acquisition, power supplies, CAN interfaces, and fault-injection mechanisms.
• Execute and document test campaigns at the component, subsystem, and integrated aircraft levels to demonstrate compliance with FAA airworthiness standards.
• Author detailed test reports and support certification deliverables including compliance matrices, traceability reports, and verification summaries.
• Participate in design reviews, hardware qualification, and root cause analysis to ensure robust and certifiable hardware performance

What You Need:

• BS or MS in Electrical Engineering, Computer Engineering, or a related discipline.
• 5+ years of experience in hardware verification, test engineering, or electronics qualification—preferably in aerospace, automotive, or other regulated industries.
• Strong understanding of mixed-signal electronic design, including analog sensing, power electronics, and microcontroller-based systems.
• Proficiency in developing and executing hardware verification procedures from system requirements.
• Experience with environmental and EMI/EMC qualification testing per DO-160G or similar standards.
• Knowledge of design assurance and verification methodologies per DO-254 or ISO 26262.
• Familiarity with hardware and system certification processes under FAA or EASA frameworks.
• Excellent communication, documentation, and cross-functional collaboration skills.

Bonus Qualifications:

• Hands-on experience with high-voltage BMS electronics and battery pack integration.
• Familiarity with ARP4754A development lifecycle and certification planning.
• Experience with hardware test automation (Python, LabVIEW, dSPACE, or similar).
• Background in fault injection, HALT/HASS, or reliability testing.
• Working knowledge of lithium-ion battery characteristics and safety standards.
• Experience interfacing with regulatory authorities or DERs for certification compliance.

Please note that this job description is intended to provide a general overview of the position and does not include an exhaustive list of responsibilities and qualifications.