Twin Screw Compounding Technician / Operator

TPE Solutions, Inc.

Twin Screw Compounding Technician / Operator

Shirley, MA
Full Time
Paid
  • Responsibilities

    Why Us:

    Very trusted name for over 25 years

    Small, close-knit staff

    Very competitive pay

    Profit Sharing

    401k

    Medical, Dental

    Paid time off

    Yearly Salary review with usual pay increase

    Bonus Incentives

    XPM Plastics Compounding, a compounding facility focused on highly engineered industrial and medical applications, boasting a very wide range of first class TSE capabilities, is seeking an experienced Line Operator to run and support daily production on our plastics extrusion lines, including 20 mm, 32 mm, 35 mm, 40 mm, 60 mm and 75 mm equipment. The ideal candidate understands extrusion processes, machine setup, cleaning, material handling and basic troubleshooting.

    XPM is a subsidiary of TPE Solutions, a world-renowned thermoplastic elastomer supplier and formulator since 2004 (www.tpesinc.com)

    Primary Function

    Contribute effectively within a team-based manufacturing operation to produce specialty plastic compounds, ensuring safe, efficient, clean processes and adherence to high quality standards.

    Position Summary

    The Twin Screw Compounding Technician / Operator is responsible for the setup, operation, and optimization of twin screw compounding lines to produce custom and standard polymer compounds in accordance with formulation, quality, and safety requirements. This role focuses on material handling, process control, and product consistency in a compounding environment.

    Key Responsibilities

    Set up, start up, operate, and shut down co-rotating twin screw compounding extruders

    Handle raw materials including loading feeders, documenting lot numbers and ensuring correct blends

    Configure screw elements, barrels, and downstream equipment per formulation and process requirements

    Operate and monitor gravimetric and volumetric feeders for resins, fillers, additives, and colorants

    Monitor and control process parameters including temperature zones, melt pressure, torque, screw speed, and throughput

    Make real-time process adjustments to maintain compound homogeneity, dispersion, and physical properties

    Execute material changeovers, purge procedures, and cleanouts to prevent cross-contamination

    Perform strand, die-face, or underwater pelletizing operations as applicable

    Conduct in-process quality checks (MFI, bulk density, moisture, visual inspection) per work instructions

    Accurately document formulations, lot traceability, process conditions, and production results

    Troubleshoot process deviations, feeder issues, and material flow problems

    Work closely with Quality, Engineering, and R&D on new formulations, trials, and continuous improvement

    Follow all safety, environmental, and housekeeping (5S) requirements

    Inspect product for consistency, color, moisture and other quality requirements

    Record production data accurately in logs or digital systems

    Identify and resolve basic mechanical issues or escalate to maintenance when needed

    Qualifications

    Hands-on experience with twin screw compounding equipment required

    Working knowledge of polymer resins (TPEs (mainly TPUs), PE, PP, Nylon (PA), typically engineered resins, etc.), fillers, and additives

    Ability to read and execute formulations, batch sheets, and process instructions

    Strong mechanical aptitude and problem-solving skills

    Ability to lift up to 70 lbs and work in an industrial environment

    Willingness to work [shift schedule, overtime as needed]

    Preferred Skills & Experience

    Experience with Brabender feeders, Leistritz TS extruders, or similar twin screw compounders

    Experience with gravimetric feeding systems and loss-in-weight controls

    Familiarity with dispersion, shear, and residence time concepts

    Experience supporting development trials and scale-up from lab to production

    Forklift certification (or willingness to obtain)

    Knowledge of basic mechanical troubleshooting and ability to identify abnormal machine behavior

    Strong attention to detail and commitment to product quality

    Reliable, safety focused and able to work in a fast paced manufacturing environment

    Education

    High school diploma or GED required

    Technical, vocational, or plastics training preferred

    Pay Range

    $18.00 - $25.00 per hour

    Benefits

    401(k)

    401(k) matching

    Dental insurance

    Health insurance

    Paid time off

    Retirement plan