SpaceX was founded under the belief that a future where humanity is out
exploring the stars is fundamentally more exciting than one where we are
not. Today, SpaceX is actively developing the technologies to make this
possible, with the ultimate goal of enabling human life on Mars.
BUILD RELIABILITY ENGINEER
The Build Reliability Engineer will ensure the reliability of Avionics
flight components and assemblies such Flight Computers, Gyroscopes,
Sensors and Video Systems. This individual will evaluate product and
process output data to drive improvements in manufacturing and
acceptance test quality, and actively represent quality objectives in
design and New Product Introduction (NPI) teams.
RESPONSIBILITIES:
Design for Manufacture and Test of Electro-Mechanical Box Assemblies
- Each Reliability Engineer will be assigned an Avionics product
family (i.e. RF, Power, Flight Computer, Engine Controllers and
Navigation Systems) as well as a Work Center (i.e. SMT, Box
Assembly, Harness or Integration).
- Responsible for tracking product/process yields, test and inspection
escapes, identifies key characteristics, First Article and Detailed
Inspection planning, evaluation of previous non-conformances and
lessons learned.
- Participates in Critical Design Review (CDR) to ensure Design For
Quality (DFQ), Design For Manufacturability (DFM), risk
quantification, and that appropriate test validation methods have
been considered.
Inspection and Test Process
- Supports new product introduction for PCBAs and mechanical box
assembly; quantifies process risk using PFMEA and implements
pro-active measures to mitigate this risk (i.e. poka yoke).
- Performs Gauge R&R to validate test systems used for Acceptance and
Qualification Testing of Avionics products.
- Performs statistical analysis and Design of Experiments (DOE) to
qualify new manufacturing processes such as Conformal Coat, Wire
bonding and single-arm robotic cells. Implements and tracks SPC.
- Works with Production Quality inspectors to identify inspections
with subjective criteria and automate or eliminate inspection points
using creative error-proofing alternates.
Evaluates and analyzes production quality landscape
- Uses data to make landscape transparent and drive
project prioritization. Responsible for ensuring that issues related
to product reliability are primary focus.
- Drives achievement of quality targets through a review hierarchy
with appropriate levels of management.
Root Cause and Corrective Action Investigations
- Leads/Participates in root cause investigations of mechanical
assembly process failures exhibited during environmental testing
or in-process.
- Perform structured root cause analysis on a variety of electronic
circuits (i.e. RF, high-frequency I/O interfaces, sensors and
power systems) to identify the source of failures (design vs.
manufacturing) and drive corrective action.
Issue Ticket Review/Audit/Containment
- Supports review of all deviations due to non-conformances in
respective area.
- Leads activity to support containment of all suspect product.
- Leads and coordinates the management of non-conforming hardware.
- Ensures inspection/test criteria are objective with clear
pass/fail criteria.
- Assesses new processes for safety and product risks.
- Ensures adherence to QMS policy and procedures within their
work center.
Production Process Audit/Improvement
- Assesses new processes for safety and product risks.
- Ensures adherence to QMS policy and procedures within their
work center.
- Develops criteria and builds audits to identify process weaknesses.
- Ability to create and deliver presentations for IQ/OQ/PQ, PDR/CDR,
Air Force EELV, etc.
BASIC QUALIFICATIONS:
- Bachelor’s Degree in electrical, manufacturing, mechanical or
material sciences engineering.
- Minimum 2 years in a quality, manufacturing, or design
engineering role.
PREFERRED SKILLS AND EXPERIENCE:
- Experience supporting production of complex electro-mechanical,
mechanical, or composites systems in high volume work centers and/or
during production ramp-up.
- Knowledge of quality tools such as Lean principles, Six Sigma, Root
Cause Analysis and Corrective Action, Advanced Product Quality
Planning (APQP), Metrology, Process Failure Mode and Effects
Analysis (PFMEA), Control Plans, and various problem
solving approaches.
- Dedicated to adopting a Lean approach to quality without
compromising safety or reliability.
- Programming experience in Javascript, Python, C and SQL.
- CAD experience (NX/Unigraphics preferred).
- Hands-on engineer with a passion for continuous improvement and
building the best hardware.
- Demonstrated capability solving complex problems with little to no
supervision on schedule as an individual or as a member of an
integrated team.
- Experience in a fast-paced, iterative design environments within the
consumer electronics, mobile handset, medical devices, aerospace,
marine or automotive industries.
- Experience with micro electronics manufacturing processes.
Experience with automated test methods such as flying probes or bed
of nails.
ADDITIONAL REQUIREMENTS:
- Ability to work extended hours, weekends, and offsite as needed.
ITAR REQUIREMENTS:
- To conform to U.S. Government space technology export regulations,
including the International Traffic in Arms Regulations (ITAR) you
must be a U.S. citizen, lawful permanent resident of the U.S.,
protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible
to obtain the required authorizations from the U.S. Department
of State. Learn more about the ITAR here.
SpaceX is an Equal Opportunity Employer; employment with SpaceX is
governed on the basis of merit, competence and qualifications and will
not be influenced in any manner by race, color, religion, gender,
national origin/ethnicity, veteran status, disability status, age,
sexual orientation, gender identity, marital status, mental or physical
disability or any other legally protected status.
Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan
for veterans and individuals with disabilities, or applicants requiring
reasonable accommodation to the application/interview process should
notify the Human Resources Department at (310) 363-6000.